Proper AC sizing matches cooling capacity to home needs, preventing short-cycling or overwork that wastes 20-40% energy. Measured in BTUs (British Thermal Units per hour) or tonnage (12,000 BTU=1 ton), correct size maintains comfort while minimizing bills—key in U.S. where AC uses 20% household energy. Oversized units cycle inefficiently; undersized run constantly—use Manual J calculations for precision.
Understanding AC Capacity Basics
BTU measures hourly heat removal; rule-of-thumb 20-30 BTU/sq ft, adjusted for factors. 1,500 sq ft home needs 30,000-45,000 BTU (2.5-3.75 tons).
SEER2 (Seasonal Energy Efficiency Ratio 2) rates efficiency—higher (16+) saves 20-40% vs. minimum 14. Federal min 14-15 SEER2; ENERGY STAR ≥15-16.
Factors Influencing Sizing
Climate Zone: Hot/humid South (Zone 1) needs 25-30 BTU/sq ft; cooler North 20.
Home Size/Layout: Square footage x factor (poor insulation 1.3; excellent 0.9). Ceilings >8ft add 10-20%; open plans distribute better.
Insulation/Windows: Poor seals/sun exposure add 10-20%; ducts leak 20-30% efficiency.
Occupancy/Orientation: South-facing rooms +10%; 2+ occupants +600 BTU/room.
Step-by-Step Sizing Process
- Calculate Sq Ft: Length x width per room/floor.
- Apply Base: 20 BTU/sq ft (cool climates), 25-30 hot.
- Adjust Factors: Insulation (-10% good), windows/sun (+10-20%), kitchen (+4,000 BTU).
- Use Tools: Free calculators (Energy Star, ACDirect) or pro Manual J ($200-500) for ducts, infiltration.
- Select Unit: Round to available tons; variable-speed for efficiency.
Example: 2,000 sq ft well-insulated CA home: 2,000 x 25 = 50,000 BTU (4 tons), 18 SEER2.
Energy Efficiency: SEER2 and Beyond
SEER2 simulates real conditions; 20 SEER2 saves 43% vs. 14. Variable-speed compressors modulate, dehumidify better.
Pair with high-MERV filters, smart thermostats (10% savings), zoning.
Common Sizing Mistakes
Oversizing: Short-cycles, humidity issues, 30% waste. Undersizing: Constant run, breakdowns.
DIY pitfalls: Ignore climate/insulation.
Pro Installation and Rebates
HVAC pros ensure load calc, duct sealing. IRA rebates up to $2,000 for 16+ SEER2 heat pumps.
FAQs
Q. How many BTU per square foot for AC?
20-30 BTU/sq ft base; adjust for climate (hot 25-30, cool 20), insulation, sun.
Q. What SEER2 rating maximizes efficiency?
16+ ENERGY STAR; 20+ saves 43% vs. min 14; variable-speed best.
Q. Steps to size AC correctly?
Measure sq ft, apply base BTU, adjust factors, use Manual J/tools, consult pro.
Q. Oversized AC problems?
Short-cycling, poor humidity, 20-40% waste, breakdowns.
Q. Rebates for efficient units?
IRA up to $2,000 heat pumps 16+ SEER2; check Energy Star.










